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The Purdue Model, Evolved: Securing AI and Industry 6.0

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Industrial security architecture is changing

The Purdue Model was born in the 1990s to keep industrial plants safe by drawing a hard line between the factory floor and the enterprise.

And for decades, it worked. Teams used its clean boundaries to manage risk and enforce segmentation. The split delivered security through isolation. Even today, the Purdue Model anchors global ICS security standards and holds sway over how organizations build Zero Trust.

Industry 4.0 and the breakdown of barriers

But this model was built for a static world; Industry 4.0 has rewritten the playbook. Modern plants rely on cloud analytics, edge computing, and connected devices that move data across layers once designed to stay apart.

When a sensor must push data to a cloud service in milliseconds, rigid, layer based segmentation becomes a bottleneck. Isolation slows the business. In today’s connected environments, plants need fast, trusted communication — not strict silos.

Up next: Industry 6.0

Industry 6.0 is the next stage of automation. It blends hyper-automation, advanced AI, autonomous systems, and human‑centric design to create production environments that adapt and optimize in real time. Unlike Industry 4.0, these AI systems don’t just follow commands — they orchestrate the whole environment.

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“We started seeing benefits from Illumio right away. We gained visibility into our environment and took decisive action immediately. We were able to move so quickly because Illumio makes Zero Trust Segmentation simple by highlighting risk and suggesting policy. Illumio allowed us to take a step-by-step approach and realize value out of the gate.”
Jamie Rossato

Chief Information Security Officer
Lion

Lion Co. employees inside a bottling factory discussing security.
“With Illumio, we now have unprecedented visibility into our server and application traffic. It is making all the difference in our ability to protect our data center.”
Mullar Wan

General Manager of Information Technology
Hongkong Electric

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“The onslaught of ransomware attacks demands end to end visibility, advanced analytics and automated actions based on an open platform—which are the foundational elements on which QRadar XDR was designed. By leveraging its open architecture and segmentation platforms like Illumio, QRadar XDR helps customers achieve early detection, orchestration, and rapid, automated response to ransomware and other fast-moving attacks."
Chris Meenan

VP of Product Management
IBM Security

Black & white photo of a cybersecurity technician analyzing server stacks.
“With Illumio, we now have unprecedented visibility into our server and application traffic. It is making all the difference in our ability to protect our data center.”
Mullar Wan

General Manager of Information Technology
Hongkong Electric

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Assume Breach.
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